XR-3N22 REACTION CONTROL SYSTEM (RCS)
XCOR has developed the 3N22 for use as the thrusters, or reaction control system on our Lynx spacecraft. The 3N22 is a 40 lbf thruster, and its fuels are non-toxic. Unlike most thrusters throughout the history of spacecraft design, the 3N22 uses a safer, less costly proprietary bi-propellant compared to current baseline systems using propellants such as hydrazine and nitrogen tetraoxide, both of which are highly toxic.
The capabilities of the 3N22 system include significantly better performance than systems that use hydrazine monopropellant and similar performance to NTO/MMH. Further, due to regenerative cooling, the 3N22 is significantly easier to integrate into uninsulated mounting configurations. Specific impulse and storage density are also comparable between 3N22 performance and traditional toxic thrusters.
RETIRED LEGACY THRUSTERS
Examples of our previous work include:
XR-3E17 RCS ENGINE
XCOR Aerospace designed, built, and tested a new 56 lbf rocket engine. The engine, designated XR-3E17, is a direct descendent of the company’s XR-2P1 “Tea Cart” engine developed in 2000. Although it weighs just half as much as its predecessor, the new engine had nearly four times the thrust of the 15 lbf original. This regeneratively cooled engine, developed using private investor funding, is made of copper with a lightweight aluminum cooling jacket.
This spark-ignited engine is capable of an unlimited number of starts and restarts. It is fueled by a self-pressurizing propellant mixture of ethane and nitrous oxide.
XR-3M9 RCS ENGINE
In 2005 XCOR built and tested the XR-3M9, a 50 lbf, self-pressurized LOX/methane engine with regenerative cooling and specially designed injector. The design, fabrication, and testing of this engine was initially funded through private investment capital. Further engine tests were conducted as part of a Phase I SBIR contract under the Air Force Research Lab’s (AFRL’s) Propulsion Directorate at Edwards Air Force Base, and as part of development for an advanced regeneratively cooled LOX/methane engine for space applications.
XCOR built the 3M9 to be the reaction control system for its next generation vehicle. The AFRL SBIR Phase 1 contract allowed XCOR to validate the design models and test the engine for performance characteristics. In turn, this work enabled XCOR to predict performance of larger engines with safer, environmentally-friendly propellants and reliable, responsive operations for low cost launch vehicles, satellite maneuvering stages, and commercial sounding rockets.
This engine has four distinct advantages:
- It uses non-toxic LOX/methane propellants with inherently high specific impulse.
- It has a new injector design that is inherently low cost to manufacture.
- It is optimized to operate with self pressurizing propellants, which eliminate the need for either pumps or a propellant tank pressurization system. Additionally, the engine can operate with subcooled propellants.
- Use of LOX/methane means that the main engines, orbital maneuvering system (OMS), and reaction control system (RCS) can all use the same propellants, which will simplify the overall system and reduce weight.